Diagnostic Services

Onsite Technical Services (OTS)

Predictive maintenance can help you avoid catastrophic failures and reduce unexpected downtime by identifying machines near failure or by monitoring a machine's changes over time. Whether it’s a large or small industrial motor or generator, a gearbox that is exhibiting symptoms of failure, or a control system that’s malfunctioning, our OTS team can evaluate the problem and determine if it can be repaired on-site.

Our full suite of diagnostics service include:

  • Vibration analysis & trending
  • Infrared thermography
  • Tribology
  • On-site maintenance
  • Staff augmentation
  • Control troubleshooting
  • Control repair
  • Hoists and crane repair
  • Harmonics analysis
  • Voltage analysis
  • Ship & tug control repairs
  • DC drive repairs
  • PLC retrofits
  • VFD repairs and installation
  • Online motor testing
  • In-place hydroelectric turbine overhaul

Onsite Technical Services (OTS) and Large Industrial Motors
Vibration Trending and Analysis

Vibration Trending & Analysis

Vibration analysis and trending is a method of evaluating current machine condition and monitoring a machine’s changes over a period of time. It can also be used to pinpoint a source of several problems such as misalignment, imbalance and bearing issues. Vibration trending and analysis can be performed on all rotating equipment.

Benefits of Vibration Trending and Analysis

  • Diagnose imbalance and misalignment
  • Discover bearing issues
  • Applicable on any rotating equipment
  • Improve equipment reliability and uptime
  • Prevent catastrophic failure
  • Improve machine safety levels

Applications for Vibration Trending and Analysis

  • Small to Large Industrial Motors and Generators
  • Pumps
  • Air handlers
  • Fans
  • Gearboxes
  • Driven machines

Infrared Thermography

Infrared thermography can provide significant warning of potential problems with critical equipment before catastrophic failure. With infrared thermography you can identify overheating electrical connections and other machine components, scheduling repairs to be made during planned downtime.

Benefits of Infrared Thermography

  • Reduce unscheduled downtime
  • Detect problems quickly
  • Assess priorities for corrective action
  • Reduce catastrophic failure of equipment

Applications for Infrared Thermography

  • Power distribution and control cabinets
  • Building envelopes & structures
  • Electric motor conduit box & frame temperature
  • Mechanical bearing inspections
  • Electrical systems
  • Process problems due to heat loss

Infrared Thermography
Online Large Industrial Motor Testing

Online Motor Testing

This in-service motor analyzer takes the next step in providing complete predictive and preventive maintenance programs. It provides root cause analysis through the separation of mechanical and electrical issues. The Baker EXP Dynamic Motor Testing System was designed to pinpoint the challenges your rotating machinery faces (voltage source, VFD, motor, load).

Benefits of Online Motor Testing

  • Reduced downtime by preventing and predicting future problems
  • Root cause analysis
  • Monitor motor condition while running
  • Understand VFD effects on motors
  • Accurate assessment of operating load over time
  • Immediate results

Applications & Test Available

  • Motor Performance Tests
  • Motor Conditions Tests
  • Energy Assessment
  • Advanced Data Collection
  • Data Organization
  • Power Condition Tests

Dynamic Balancing & Laser Alignment

Nearly anything that rotates, or is supported in bearings that allow it to rotate, needs balancing to insure quality performance. Schulz Electric utilizes CSI & various Schenck models of balancing equipment and have the capability to balance up to 60,000 lbs. in house. All precision equipment must be aligned in order to function accurately. Schulz technicians can provide print outs and live visual displays detailing specifications and tolerances for alignment. Laser alignment can be done on any size equipment from 5 HP and up on both horizontal and vertical motors. We also have the capability for aligning pulleys and belts.

Benefits of Dynamic Balancing & Laser Alignment

  • Increased operating time
  • Increased productivity
  • Decreased downtime
  • Applicable for vertical and horizontal motors
Dynamic Balancing & Laser Alignment Large Industrial Motors
Schulz Electric, a Timken brand, is one of the largest motor service organizations in the United States.
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